fbpx
W-R

ROBOTIC WELD CELLS

BOS pre-engineered robotic weld cells are turnkey solutions for manufacturers who need to advance their capabilities for the future by automating welding processes to increase competitiveness, quality, and profitability.

Classic

Untitled Project 57

Compact

Weld Cell Trunnion

Back to Back

W-R Back to Back Dual Robot

Orbital

6216_Medium_Center-removebg

The BOS W-R line of products are configurable and based on a modular design, allowing you to meet changing market demands to ensure future competitiveness.

Features:

Pre-Engineered Design for Low Cost & Quick Delivery
Configurable & Modular
Ships Ready to Weld
Quick Installation
Operator Friendly
CSA & ANSI/RIA Safety Compliant Design

The Classic, Back to Back, and Orbital models are available in single or dual robot configurations.

Classic

W-R Classic

The Classic model features an operator area and turntable to facilitate parallel welding and tending to maximize productivity. Upgrading to dual trunnion positioners allows for welding parts which require reorientation during the process.

Cropped for Website

Main Index Time: 4.0sec/180°
Input Power: 575V or 460V
Turntable:
    Footprint: 2390mm x 4760mm
    Weight Capacity: 350kg per side (including tooling)
    Table Diameter 1800mm
Dual Trunnion Turntable:
    Footprint: 3110mm x 5430mm
    Weight Capacity: 500kg per side (including tooling)
    Tool Length: 1500mm
    Tool Swing Diameter: 1000mm

FANUC ARC Mate 100iD/10L Robot with Touch Screen Pendant
Servo Driven Main Index Turntable
450A Weld Power Supply & Automatic Wire Feeder
Air Cooled MIG Weld Torch
Integrated Robot Control System (PMC)
Operator Interface Pushbutton Panel
Safety Light Curtains & Dual Check Safety (DCS)
Robust Powder Coated Steel Platform
Robot Training (3-Day BOS Curriculum)

Part Fixture & Tooling
Dual Trunnion Positioners
PLC/HMI Controls Interface
Larger Turntable
Automatic Torch Cleaning Station
Additional MIG Robot System(s)
Fume Extraction Equipment
Vision System
Offline Programming Software
Part Positioning Touch Sense
Through Arc Seam Tracking
Water Cooled MIG Weld Package
Lincoln, Miller, or Fronius Weld Packages
Aluminum MIG Welding
TIG Welding & Plasma Cutting
Laser Welding & Cutting

Compact

W-R Compact

The Compact model offers a minimized footprint and starts with a single robot and flat table for part placement.

W-R Compact Fixed Table

Footprint: 2340mm x 3680mm
Weight Capacity: 1000kg (Including Tooling)
Table Size: 1980mm x 730mm
Input Power: 575V or 460V

FANUC ARC Mate 100iD Robot with Touch Screen Pendant
Flat Table for Part Placement
450A Weld Power Supply & Automatic Wire Feeder
Air Cooled MIG Weld Torch
Integrated Robot Control System (PMC)
Operator Interface Pushbutton Panel
Safety Light Curtains & Dual Check Safety (DCS)
Robust Powder Coated Steel Platform
Robot Training (3-Day BOS Curriculum)

Part Fixture & Tooling
Additional Servo Axes for Advanced Part Positioning
PLC/HMI Controls Interface
Additional MIG Robot System(s)
Automatic Torch Cleaning Station
Fume Extraction Equipment
Safety Roll-Up Door
Vision System
Offline Programming Software
Part Positioning Touch Sense
Through Arc Seam Tracking
Water Cooled MIG Weld Package
Lincoln, Miller, or Fronius Weld Package
Aluminum MIG Welding
TIG Welding & Plasma Cutting
Laser Welding & Cutting

Back to Back

W-R Back to Back

The Back to Back model offers maximum versatility for welding medium to large size parts, and with two independent welding stations it is ideal for high mix/low volume production.

W-R Back to Back Dual Robot

Weight Capacity: 1000kg per side (including tooling)
Trunnion Index Time: 2.0sec/180°
Tool Swing Diameter: 1200mm
Input Power: 575V or 460V
Single Robot:
    Footprint: 4570mm x 5440mm
    Tool Length: 2400mm
Dual Robot:
    Footprint: 5770mm x 5440mm
    Tool Length: 3600mm

FANUC ARC Mate 100iD/8L Robot with Touch Screen Pendant
Servo Driven Trunnion Positioners
450A Weld Power Supply & Automatic Wire Feeder
Air Cooled MIG Weld Torch
Pneumatic Arc Flash Curtains
Integrated Robot Control System (PMC)
Operator Interface Pushbutton Panel
Safety Light Curtains & Dual Check Safety (DCS)
Robust Powder Coated Steel Platform
Robot Training (3-Day BOS Curriculum)

Part Fixture & Tooling
2-Axis Drop Center for Advanced Part Positioning
PLC/HMI Controls Interface
Additional MIG Robot System(s)
Automatic Torch Cleaning Station
Fume Extraction Equipment
Larger Trunnion Capacity (1500kg +)
Vision System
Offline Programming Software
Part Positioning Touch Sense
Through Arc Seam Tracking
Water Cooled MIG Weld Package
Lincoln, Miller, or Fronius Weld Package
Aluminum MIG Welding
TIG Welding & Plasma Cutting
Laser Welding & Cutting

Orbital

W-R Orbital

The center mount feature of the Orbital model optimizes the useable working envelope for welding while minimizing floor space. Upgrading to dual trunnion positioners allows for welding parts that require reorientation during the process.

6216_Medium_Center-removebg
Untitled Project 49

Main Index Time: 5.0sec/180°
Input Power: 575V or 460V
Turntable:
   Footprint: 3640mm x 4120mm
   Weight Capacity: 680kg per side (including tooling)
   Table Diameter 2410mm
Dual Trunnion Turntable:
   Footprint: 4780mm x 5110mm
   Weight Capacity: 450kg per side (including tooling)
   Tool Length: 2100mm
   Tool Swing Diameter: 1000mm

FANUC ARC Mate 100iD Robot with Touch Screen Pendant
Pneumatic Main Index Turntable
450A Weld Power Supply & Automatic Wire Feeder
Air Cooled MIG Weld Torch
Integrated Robot Control System (PMC)
Operator Interface Pushbutton Panel
Safety Light Curtains & Dual Check Safety (DCS)
Robust Powder Coated Steel Platform
Robot Training (3-Day BOS Curriculum)

Part Fixture & Tooling
Dual Trunnion Positioners
PLC/HMI Controls Interface
Servo Driven Main Index Turntable
Automatic Torch Cleaning Station
Additional MIG Robot System(s)
Fume Extraction Equipment
Vision System
Offline Programming Software
Part Positioning Touch Sense
Through Arc Seam Tracking
Water Cooled MIG Weld Package
Lincoln, Miller, or Fronius Weld Packages
Aluminum MIG Welding
TIG Welding & Plasma Cutting
Laser Welding & Cutting

LEARN MORE ABOUT W-R PRE-ENGINEERED WELD CELLS

Contact us today for more information, including pricing.

Need a solution that is more custom or unique to your application?

Check out our innovative welding automation solutions and capabilities...

Scroll to Top